What a wealth of information!
A few months ago I bought a 120gallon, 7.5hp, 3phase Eaton compressor and am very pleased with it.
My small shop is plumbed with half inch black iron pipe, and has drops at regular intervals.
I have a regulator between the compressor and the wall that I have set to 120psi, and have the compressor itself set to 160psi. The reason I did this was because at the time I had a leak in one of my machines and didn't like the compressor kicking on several times an hour, and decided that the more psi I had in the tank, the less it would kick on. (More on/off cycles = more wear, right?)
Now the leak is fixed, but I still have the psi set at 160 on the compressor. It only kicks on once every two or three hours under normal use.
Am I doing the wrong thing here? Is having the psi set so high actually doing more harm than good? Should I just drop the compressor psi down to 120 as well?