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Tips in general, little discussion , just the tips,

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
1) Pay your electric bill ON TIME, so as to avoid the electric being cutoff for a day right ahead of an important deadline, or being cutoff on a Friday and Monday is the first day it can be reconnected.
2) when you tap into the neighbours panel so you can keep working, never expect to hear the end of it.
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
get an electric crock pot and some Hot Dip Wax for protecting endmills.

So when your sorting endmills, you can keep them protected form getting damaged in the drawer. Great for reamers too.

Good for small Mild steel parts that are prone to rust.

Not good for finger tips.
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
Provide newbies with a chart of materials, and associated speeds and feeds for drills,endmills, and reamers.
Show newbies how to run a bridgeport, make a few passes, drill some holes, ream so holes, so the newbie sees what it should look like.
Lock out lathes, keep newbies away from them.
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
If your not a mold maker, don't even think of quoting a mold. That will not be your biggest error (not me, somebody else thought they could be a moldmaker with zero experience)

If you make wax investment molds, buy a wax injector to test molds before shipping. Nothing worse then having a customer test a mold and find problems and get upset, with problems that could have been avoided (that was me)
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
Get a Sunnen hone, every shop should have one, mandrels,stones, trueing sleeves etc easily had on ebay
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
1) If you have a Fadal with the VHT (20/30hp) motor, take off the low speed belt and run it in high gear all the time.

2) if the error messages on the Fadal Baldor Vectorless drive are so extensive it's like reading a chapter of war and peace, ignore them. If it still runs after resetting the machine it's all good. Until it's not.

3) On a fadal change the way lube metering units periodically, and flush out the lines with kerosene.

4) on a fadal check the way adjuster gibs are getting lubed.

5) keep a few resolvers on hand if you have DC servos. Remember where you put them.
 

Johnhudson

Aluminum
Joined
Sep 6, 2016
Measure twice cut once.
Create good habits.
To have the best you have make it yourself.(circa 1991)
 

Terry Keeley

Stainless
Joined
Oct 18, 2005
Location
Toronto, Canada eh!
This is handy for holding things in place like strips of aluminum to chuck jaws or even gage blocks (I know but I just had a pair that wouldn't "mate" by themselves and the part I was checking wasn't critical to tenths).

999999-648234996555.jpg
 

triumph406

Titanium
Joined
Sep 14, 2008
Location
ca
If you have adhesion problems with 3D prints, Elmers 'Purple' glue works great. Very cheap if you buy in bulk
 

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Plastic
Joined
Jun 23, 2017
If you have issues of rust on machine beds over night, wipe the table down with neat coolant as used in the particular machine after cleaning.

It pays to have a bottle of neat coolant handy for tapping, reaming etc.
 

???

Plastic
Joined
Jun 23, 2017
Don't have sex with your secretary unless *** is your wife/partner. Also known as don't crap on your own doorstep.

***insert your own gender preference
 

???

Plastic
Joined
Jun 23, 2017
Two wise saying's that I picked up over the years, could be valid tips also.

"The difference between theory and practice is bigger in practice than in theory."

"Whats worse than losing the people you train, keeping the one's that you didn't train"
 

DouglasJRizzo

Titanium
Joined
Jun 7, 2011
Location
Ramsey, NJ.
On machining centers with the ability, tap in IPR mode (G95 usually) for better and easier control over thread lead. Make sure you revert back to IPM (G94) when you're done to avoid "mysterious" issues.

In IPR mode, thread is 1/#thds. Regardless of speed change, the lead remains constant. Even better if you have Synchro tapping (rigid tap).
 

gbent

Diamond
Joined
Mar 14, 2005
Location
Kansas
If you have questions about a gearbox that also has a speed sensor, pull the sensor and check the end for filings.
 








 
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