Roboman01
Plastic
- Joined
- Jul 6, 2011
- Location
- Schenectady, NY
Ran out of work at my other job and it's a slow day in general so I might as well get my shop photo thread going.
I guess I'll start by introducing myself and my co-founders - I'm Brad (center), turning 24 tomorrow, recent RPI graduate with a Bachelor's in Design, Innovation, and Society that took me 6 years and a couple major changes. I bought a bench lathe when I was 13 (Horrible Freight 8x12) and that got me hooked on machining. I was fortunate enough to go to a high school with a FIRST robotics team that had decent funding and a well-equipped machine shop with a couple Haas TM-1s and TL-1s, so I learned basic setup and programming pretty early on. I also took classes at a local community college in the summers, and eventually started co-teaching them with the professor there. I really just wanted access to nicer tools to make cooler stuff, since it's pretty hard to convince your mom to put a VMC in her garage when you're 16. Anyway, I currently work part-time as a contract programmer for a local shop to make ends meet while we aren't paying ourselves at The Factory.
My co-founders are Isaiah and Kevin (right and left, respectively). Isaiah and I went to the same high school but he's two years younger - he has some machining experience as a result, but didn't get as into it as I did. He's a fast learner though, and we tag-team setup and programming on most jobs. Incidentally, I didn't really know Isaiah well before RPI, and the three of us got to know each other through the student auto shop on campus. We were all bored one summer and got talking about starting a company...so we did. We found a building about 40 mins from us in Amsterdam, NY that was too cheap to pass up - $0.20/sqft/mo for renting part of a floor, $0.10/sqft/mo for the whole 20k sqft floor. Six floors. Signed the lease in Sept '17, bought a Grizzly G0704 and a conversion kit (don't do this), and got started.
Part of the space before we moved anything in, and the Grizzly in its "enclosure" - a ~8'x8' room that was already built on the floor that we filled with space heaters to get through winter.
By Jan 2018, we had the Grizzly running well enough that it was cutting its first parts: aftermarket performance upgrades for Nerf blasters. Nerf parts are actually how I got started in machining, and it's a niche that's just large enough to make machined parts viable products. The hobby has expanded massively in the past few years, and we use those parts to fill idle time on the machines when we can. Still working on getting better/faster at changing out fixtures and tooling to take advantage of those gaps when we can.
First parts we ran on the Grizzly, before/after deburring, powdercoating, engraving. They're plunger heads that are part of an assembly to replace a stock part in a Nerf Longshot to handle higher spring loads without the mass of a solid metal rod.
We do our powdercoating in house, which is something else I got into because of Nerf. I started out with that cheapo $60 HF gun, and it served me well for the better part of 4 or 5 years. Bought a second one to reduce color change times, and then we eventually upgraded to a RedLine EZ50 (highly recommend as a cup gun). Powdercoating is now probably about half of our income, and we've gotten a BIG oven (pictures in a later post), pretty hefty sandblaster, and an awesome screw compressor to support it. We do motorcycle frames, rims, that kinda stuff, and it's been a great supplement to machining when work is slow.
Photo limit, continuing in the next post
I guess I'll start by introducing myself and my co-founders - I'm Brad (center), turning 24 tomorrow, recent RPI graduate with a Bachelor's in Design, Innovation, and Society that took me 6 years and a couple major changes. I bought a bench lathe when I was 13 (Horrible Freight 8x12) and that got me hooked on machining. I was fortunate enough to go to a high school with a FIRST robotics team that had decent funding and a well-equipped machine shop with a couple Haas TM-1s and TL-1s, so I learned basic setup and programming pretty early on. I also took classes at a local community college in the summers, and eventually started co-teaching them with the professor there. I really just wanted access to nicer tools to make cooler stuff, since it's pretty hard to convince your mom to put a VMC in her garage when you're 16. Anyway, I currently work part-time as a contract programmer for a local shop to make ends meet while we aren't paying ourselves at The Factory.
My co-founders are Isaiah and Kevin (right and left, respectively). Isaiah and I went to the same high school but he's two years younger - he has some machining experience as a result, but didn't get as into it as I did. He's a fast learner though, and we tag-team setup and programming on most jobs. Incidentally, I didn't really know Isaiah well before RPI, and the three of us got to know each other through the student auto shop on campus. We were all bored one summer and got talking about starting a company...so we did. We found a building about 40 mins from us in Amsterdam, NY that was too cheap to pass up - $0.20/sqft/mo for renting part of a floor, $0.10/sqft/mo for the whole 20k sqft floor. Six floors. Signed the lease in Sept '17, bought a Grizzly G0704 and a conversion kit (don't do this), and got started.
Part of the space before we moved anything in, and the Grizzly in its "enclosure" - a ~8'x8' room that was already built on the floor that we filled with space heaters to get through winter.
By Jan 2018, we had the Grizzly running well enough that it was cutting its first parts: aftermarket performance upgrades for Nerf blasters. Nerf parts are actually how I got started in machining, and it's a niche that's just large enough to make machined parts viable products. The hobby has expanded massively in the past few years, and we use those parts to fill idle time on the machines when we can. Still working on getting better/faster at changing out fixtures and tooling to take advantage of those gaps when we can.
First parts we ran on the Grizzly, before/after deburring, powdercoating, engraving. They're plunger heads that are part of an assembly to replace a stock part in a Nerf Longshot to handle higher spring loads without the mass of a solid metal rod.
We do our powdercoating in house, which is something else I got into because of Nerf. I started out with that cheapo $60 HF gun, and it served me well for the better part of 4 or 5 years. Bought a second one to reduce color change times, and then we eventually upgraded to a RedLine EZ50 (highly recommend as a cup gun). Powdercoating is now probably about half of our income, and we've gotten a BIG oven (pictures in a later post), pretty hefty sandblaster, and an awesome screw compressor to support it. We do motorcycle frames, rims, that kinda stuff, and it's been a great supplement to machining when work is slow.
Photo limit, continuing in the next post